How Am I Paid?
Our mushroom harvesters are paid by the pound of mushrooms they pick each day. At the start of each shift, the harvester receives a new punch card to track the number of baskets of mushrooms they pick. Each punch is worth one lug, which is four baskets. At the end of each day, we calculate the total pounds harvested and divide it by the total lugs for the day to get the average lug weight. The lug weight is then multiplied by the number of lugs on the harvester's punch card resulting in pounds harvested by that day.
This method of calculating the lug weights was employed long before I started in 2003. Since its inception, the harvesters generally assumed that the average lug weight was 10 pounds per lug or 2.5 pounds per basket. This assumption was incorrect as the lug weights were actually between 8-9 pounds per lug.
From Misconception To Understanding
About one year ago, I learned about this misconception amongst our harvesters. I was shocked to hear that they had this idea that the company was "stealing" pounds from the harvesters. I learned it was a common sentiment with the harvesters and was being shared with our new harvesters. At orientation and from time to time, we review the pounds calculation with the harvesting department. However, there was still a disconnect between the assumed and actual pounds harvested. You can probably imagine the effect this was having on employee morale.
In our next team meeting, we brainstormed for ideas on how to help the harvesters understand the actual pounds calculation and payment method. We considered:
- Reviewing the pounds calculation with the harvesters, as a group or individually
- Weighing each basket, by the harvester, instead of using a daily group average
- Spot checking and weighing baskets for each picker
- Posting a report of lug weights by the picker
We ultimately settled on a combination of the last two. Our controller and HR Manager, Lisette Garcia, and the Harvesting Manager, Gilberto Gutierrez, worked together to implement this project. They purchased a scale, made a worksheet, and began recording lug weights, by picker, for each room we picked. I created a database for this data to be recorded and made a report that the department managers could print for the harvesters to review daily. On the report, any harvester that was below 10 pounds per lug was highlighted in red.
From Understanding To Accountability
We saw three immediate changes in the harvester's behavior after we started posting this report.
- The harvesters started filling up their baskets to ensure they picked over 10 pounds per lug. They did not like seeing their name is red in the report for their coworkers to see. At this writing, our trailing twelve-month average lug weight is 10.40 pounds per lug.
- Because they were being paid with an average lug weight, any harvester that was under the average was being paid more than their fair share. The harvesters quickly caught on to this and started holding each other accountable to fill up the baskets. Within a month, the number of names in red went from 15 per day to 1-2 per day, on average.
- The harvesters now understood how they were being paid, and their morale improved significantly. Many of the harvesters expressed how they felt like they got a pay raise. This was, of course, purely psychological because nothing had changed in pounds calculation or the payment method.
Aside from the boost in morale, this also resulted in an operational improvement. Our product cooler capacity was effectively increased by 20-25%. The baskets were 20-25% fuller while maintaining the same physical footprint in the product cooler.
This experience taught me that employees need to understand how they are paid, appreciate knowing where they stand, and help keep each other accountable.